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Does thermal mass floor heat work in large buildings?

The short answer

It works better. A 1,200 sq ft building may need 10 to 12 watts per square foot, while a 100,000 sq ft building typically needs 5 to 8. High walls, lots of glass and dock doors are hard for forced air, but radiant heat only has to warm the bottom 6 feet, where people are.

Bigger mass, lower cost

A small stand-alone slab building with thermal mass floor heat typically needs 10 to 12 watts per square foot, depending on location, use and insulation. A 100,000 sq ft building typically needs 5 to 8. Once a large thermal mass is fully charged, it holds indoor temperatures through long cold stretches far better. Take a large rock and a small rock out of a fire, and the large one stays warm longer.

Hard spaces for forced air

High sidewalls, lots of glass, multiple dock doors and high air-exchange rates all work against forced air, which has to heat the entire volume of the space and push warm air down to the floor. Radiant heat warms people and objects. It only needs the bottom 6 feet to be comfortable, not the 50 feet above.

Fast to install

The thermal mass system at Design Ready Controls’ 104,000 sq ft facility went in between a Friday at noon and the following Monday at noon, only 8 to 10 hours on the production schedule. The hydronic alternative was estimated at 4 to 6 weeks, plus about $100,000 in foam insulation before labor. A more recent 30,000 sq ft building was done in a single 8-hour day.

Design Ready Controls building in Brooklyn Park at dusk
Design Ready Controls, Brooklyn Park, Minnesota: 100,000 square feet.

See the project

Answer drawn from Premier Energy USA’s blog. Read the original post 1 · original post 2.

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