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How is thermal mass floor heat installed?

The short answer

The panels are laid evenly across the sand before the slab, wired in parallel in circuits of 6 to 9, and run back to the mechanical room. Then 6 to 10 inches of fill and the concrete go on top. A typical home takes 3 to 5 hours with two people.

The system

Each panel is a double Teflon-coated heating wire embedded in sheetrock, typically 18 inches wide and 7 feet long, with other sizes to fit around plumbing, footings and drains. Every panel is tested twice at the factory and is available in any voltage.

The install

The panels are laid out evenly across the floor area, wired in parallel with direct-burial wire, and usually terminated in the mechanical room. A circuit is typically 6 to 9 panels. Then 6 to 10 inches of fill goes over them and is prepared for the concrete.

A typical residential install takes about 3 to 5 hours with two people. On large buildings it’s still fast: Design Ready Controls’ 104,000 sq ft facility took 8 to 10 hours on the production schedule.

Answer drawn from Premier Energy USA’s blog. Read the original post 1 · original post 2.

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Thermal mass floor heat installation

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